Exaton Ni54 (GMAW)
Exaton Ni54 is a nickel-chrome-molybdenum alloy of type alloy C-22. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and reducing media. It has better overall corrosion resistance than other Ni-Cr-Mo alloys such as alloy UNS N10276 (2.4819) and alloy UNS N06626 (2.4856). However, in severely reducing media alloy UNS N10276 is preferred where Exaton Ni56 is a better matching consumable. Exaton Ni54 are found in components for organic synthesis, wet chlorine gas, hypochlorite, chlorine dioxide atmosphere and ferric and cupric chloride environments. Typical applications for Exaton Ni54 are geothermal wells, HF furnace scrubbers, pesticide production, flue gas scrubber systems, combustion-resistant components for high pressure oxygen service electrolytic galvanizing, plate heat exchangers, phosphoric acid production phosphoric acid production, SO cooling towers and for weld overlays on valves. Exaton Ni54 is used for joining alloy UNS N06022 (2.4602) and is widely used as overmatching filler material for alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys for better weld metal properties. Exaton Ni54 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG.
Highlights
Process
For SAW Stainless Steel Welding in Heavy Duty Environments
Developed from a legacy of over 80 years in specialty alloy filler metals, Exaton (formerly Sandvik Welding Operations) is the leading brand in high-quality, corrosion-resistant filler metals. Products are made for welding stainless steel and nickel alloys in the most demanding environments.
Unbeatable Quality in SAW Wire
Wire quality is consistent from batch to batch in terms of chemistry, mechanical properties and dimensional tolerances. Get consistent welds with no need to trim the parameters.
Innovative Corrosion-Resistant Chemistry
Exaton's innovative chemistry provides high corrosion resistance with increased content of chemical elements such as Cr and Mo. It also delivers productivity improvements, such as permissible finished chemistry with a single layer weld overlay in applications that traditionally required two or even three layers.
SAW Flux with Less Moisture & Damage
Steel drum packaging delivers high moisture resistance and less damage during shipping and handling. This better protects the flux inside. Available in 20-25 kg drums.
SAW Flux that Helps You Save
Electroslag welding is similar to submerged arc strip cladding. The difference, however, is in the flux. ESW flux provides increased speed and fewer cladding layers (weld deposit), resulting in an overall lower cost of operation. Savings are in consumable costs and fewer man hours required.
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