Nickel

Exaton Ni59
Exaton Ni59 is nickel chromium molybdenum alloy of the type UNS N065059. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. The grade has excellent thermal stability compared to other nickel alloys, and has therefore oustanding resistance to intermetallic precipitation during welding. The microstructure is fully austenitic. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super austenitic and super duplex stainless steel joints or combinations of these with nickel alloys. Typical applications are: contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc, components in sulphuric acid coolers, digesters and bleachers, chemical, petrochemical, marine, pharmaceutical, energy production and polution control.
Classification
SFA/AWS A5.11: ENiCrMo-13
Stick Electrodes (SMAW)
All

Exaton Ni55 (GTAW)
Exaton Ni55 is a nickel-chrome-molybdenum alloy of type alloy 686 and is the highest alloyed of all Ni-Cr-Mo alloys. Exaton Ni55 is used for joining nickel alloy such as UNS N06022 (2.4602), UNS N06059 (2.4605), UNS N10276 (2.4819) and super duplex. The material is thermally unstable at temperatures above 1200°C (2192°F) resulting in great risk for intermetallic phases after welding. Exaton Ni55 provides the best corrosion resistance in most applications and is particularly useful for weld overlay surfacing of boiler tubes in waste-to-energy boilers. Also, the material can be used in the petrochemical, chemical, oil and gas and marine industries. Exaton Ni55 can also be used for dissimilar joining of stainless steels to nickel alloys and for overlay welding.
Classification
SFA/AWS A5.14: ERNiCrMo-14
MIG Wires / TIG Rods (GMAW/GTAW)
All

Exaton Ni72HP (GMAW)
Exaton Ni72HP is filler material for joining NiCrFe alloys; - UNS N06600, UNS N06601, UNS N06690, UNS N08810 and UNS N08330. - 9% Ni steels used at cryogenic temperatures - stainless steels to carbon steels - high service temperature NiCu alloys to carbon steels and - NiCu alloys to nickel alloys - dissimilar joining of stainless steels to nickel alloys Exaton Ni72HP can be used in air up to 1175°C (2145°F) and in sulphur dioxide atmospheres up to 800°C (1470°F). The alloy is used for overlay welding with MIG/MAG, plasma and hot wire TIG and mechanized TIG.
Classification
SFA/AWS A5.14: ERNiCr-3
MIG Wires / TIG Rods (GMAW/GTAW)
All

OK Autrod NiCrMo-3
Ni-based solid wire for SAW welding. Corrosion and heat resistant. For welding of high alloyed steels, heat resistant steels, corrosion resistant steels, 9% Ni-steels and similar steels with high toughness at low temperatures. OK Autrod NiCrMo-3 can be combined with OK Flux 10.90, OK Flux 10.93, OK Flux 10.16 or OK Flux 10.17.
Classification
SFA/AWS A5.14 : ERNiCrMo-3
Subarc (SAW)
All

Stoody StoodCor 136-O
STOODCOR 136 is an erosion and corrosion resistant alloy with complex carbide design well suited for hardfacing and cladding applications where erosion and corrosion are of equal concern. The ability of STOODCOR 136 to resist high abrasion in a corrosive environment makes the alloy optimal for hardfacing and cladding pipe, plate and vessels.
Self-Shielded Flux-Cored Wires (FCAW)
All

Exaton Ni59 (SAW)
Exaton Ni59 is a nickel-chrome-molybdenum alloy of type alloy 59. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super-austenitic and super-duplex stainless steel joints or combinations of these with nickel alloys. Exaton Ni59 can be used for surfacing. Applications for Exaton Ni59 are found in contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulfuric acid coolers, digesters and bleachers. Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control. Exaton Ni59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments). Exaton Ni59 is used to weld most of the nickel alloys such as alloy 59, C-22, C-276 etc. It can also be used for joining nickel alloys with duplex stainless steels, super duplex stainless steels and hyper duplex stainless steels. It is used for Submerged Arc Welding.
Classification
SFA/AWS A5.14 : ERNiCrMo-13
Subarc (SAW)
All

Exaton Ni56 (GTAW)
Exaton Ni56 (GTAW)
Exaton Ni56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride containing environments alloy UNS N06022 (2.4602) is preferred where Exaton Ni54 is a better matching welding consumable. Applications for Exaton Ni56 are found in aggressively corrosive media such as chemical processing plants, pollution control, pulp and paper production, waste treatment and for the recovery of sour natural gas. Exaton Ni56 is used for joining alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. Exaton Ni56 is used for joining and overlay welding with TIG. It can also be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels. Applications for Exaton Ni56 are found in cryogenics, components in pulp and paper plants such as bleaching vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas, hypochlorite and chlorine dioxide atmosphere. Exaton Ni56 is also used in combustion-resistant components for high pressure oxygen service.
Classification
SFA/AWS A5.14: ERNiCrMo-4
Shielding Gas
I1 (EN ISO 14175)
MIG Wires / TIG Rods (GMAW/GTAW)
All

Exaton Ni59 (GTAW)
Exaton Ni59 is a nickel-chrome-molybdenum alloy of type alloy 59. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments. Furthermore, Exaton Ni59 can be used in contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulfuric acid coolers, digesters and bleachers. Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super-austenitic and super-duplex/hyper-duplex stainless steel joints or combinations of these with nickel alloys. Exaton Ni59 is also used for overlay welding and is available as both wire and rod. Exaton Ni59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments).
Classification
SFA/AWS A5.14: ERNiCrMo-13
MIG Wires / TIG Rods (GMAW/GTAW)
All

Exaton Ni60
Exaton Ni60 is a nickel-chromium-molybdenum covered electrode for welding of Ni/Cr/Mo nickel alloys, highalloy stainless steels and 5-9%Ni steels in cryogenic applications. It can used in many variants of dissimilar joining of nickel alloys, stainless steels and low alloyed steels. Exaton Ni60 can also be used for overlay welding on low alloyed steels. The electrode combines good welding properties in all positions with very low impurity levels, high impact strength and excellent corrosion resistance to pitting in chloride containing media and stress corrosion cracking. Typical applications for Exaton Ni60 include components in the chemical and petrochemical industries often in connection with sea-water cooling where pitting corrosion and stress corrosion cracking are a risk, pressure vessels, heat exchangers etc. It is also used in sour gas service where it is approved by ISO 15156/NACE MR0175. Common base materials welded are ASTM UNS: S31254, N06625, N08825 and N08020.
Classification
SFA/AWS A5.11: ENiCrMo-3
Stick Electrodes (SMAW)
All
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Exaton 69S
Exaton 69S is a highly basic, agglomerated flux for electroslag strip surfacing. It gives excellent slag removal and bead appearance. Flux Exaton 69S is used together with strip electrodes of nickel alloy type, such as EQNiCr-3, EQNiCrMo-3, EQNiFeCr-1 and ERNiCrFe-7 or similar.
Classification
EN ISO 14174: ES A FB 2B
Strip Cladding (SAW/ESW)
All