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Exaton Ni55 (GTAW)

Exaton Ni55 is a nickel-chrome-molybdenum alloy of type alloy 686 and is the highest alloyed of all Ni-Cr-Mo alloys. Exaton Ni55 is used for joining nickel alloy such as UNS N06022 (2.4602), UNS N06059 (2.4605), UNS N10276 (2.4819) and super duplex. The material is thermally unstable at temperatures above 1200°C (2192°F) resulting in great risk for intermetallic phases after welding. Exaton Ni55 provides the best corrosion resistance in most applications and is particularly useful for weld overlay surfacing of boiler tubes in waste-to-energy boilers. Also, the material can be used in the petrochemical, chemical, oil and gas and marine industries. Exaton Ni55 can also be used for dissimilar joining of stainless steels to nickel alloys and for overlay welding.

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Highlights

Process

Specifications
Classifications SFA/AWS A5.14 : ERNiCrMo-14
EN ISO 18274 : S Ni 6686 (NiCr21Mo16W4)
Alloy Type Alloyed nickel (Ni + 21.5 % Cr + 16 % Mo + 3.5 % W)
Shielding Gas I1, I3 (EN ISO 14175)
Tensile_Properties
Testing Condition Yield Strength Tensile Strength Elongation
As Welded 565 MPa 815 MPa 45 %
Charpy Testing
Testing Condition Testing Temp Impact Value
As Welded 20 °C 110 J
As Welded -196 °C 75 J
Typical Weld Metal Analysis %
C Mn Si S P Ni Cr Mo Al Cu Ti W Fe
0.008 0.3 0.04 0.001 0.005 57.5 20.5 15.5 0.24 0.04 0.07 3.5 0.5
Typical Wire Composition %
C Mn Si S P Ni Cr Mo Al Cu Ti W Fe
0.004 0.26 0.06 0.001 0.02 58 21.4 16 0.23 0.013 0.10 3.4 0.3
Welding_Parameters
Wire Diameter
2.0 mm
Description Product Number
Exaton Ni55 1.6 mm × 5 kg S98816R150
Exaton Ni55 2.4 mm × 5 kg S98824R150
Exaton Ni55 2.0 mm × 5 kg S98820R150

Fact Sheets

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Exaton Ni55 (GTAW)

For SAW Stainless Steel Welding in Heavy Duty Environments

Developed from a legacy of over 80 years in specialty alloy filler metals, Exaton (formerly Sandvik Welding Operations) is the leading brand in high-quality, corrosion-resistant filler metals. Products are made for welding stainless steel and nickel alloys in the most demanding environments.

Unbeatable Quality in SAW Wire

Wire quality is consistent from batch to batch in terms of chemistry, mechanical properties and dimensional tolerances. Get consistent welds with no need to trim the parameters.

Innovative Corrosion-Resistant Chemistry

Exaton's innovative chemistry provides high corrosion resistance with increased content of chemical elements such as Cr and Mo. It also delivers productivity improvements, such as permissible finished chemistry with a single layer weld overlay in applications that traditionally required two or even three layers.

SAW Flux with Less Moisture & Damage

Steel drum packaging delivers high moisture resistance and less damage during shipping and handling. This better protects the flux inside. Available in 20-25 kg drums.

SAW Flux that Helps You Save

Electroslag welding is similar to submerged arc strip cladding. The difference, however, is in the flux. ESW flux provides increased speed and fewer cladding layers (weld deposit), resulting in an overall lower cost of operation. Savings are in consumable costs and fewer man hours required.

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