A copper coated, low alloyed, chromium-molybdenum (1% Cr, 0,5% Mo) rod for GTAW of creep resistant steels of the same type, such as pipes in pressure vessels and boilers. The rod can also be used for welding low-alloyed high strength steels with a minimum tensile strength of 550 Mpa.

The non copper coated OK AristoRod 89 is a low-alloyed, chromium-nickel-molybdenum (0,4% Cr, 2,2% Ni, 0,55% Mo), solid wire for GMAW of ultra high tensile strength steels requiring tough weld metal for critical applications. Also suitable when high impact strength at lower temperatures is required. The AristoRod wires are suitable for operating at high currents with maintained disturbance free wire feeding giving a stable arc with a low amount of spatter, due to its unique Advanced Surface Characteristics ASC) technology. OK AristoRod 89 is delivered on spools or in the unique ESAB Octagonal Marathon Pac, which is excellent in mechanised weldingapplications. Typical materials is according to ISO 15608:2000 and some brand names from steel suppliers are S890QL, Weldox 900,1100,1300,Domex 960,XABO 890,960,1100, NAXTRA 70, OX-700,800,1002, Optim 900QC, 960QC, 1100QC,T1 - HY80.

A copper coated, low alloyed, molybdenum (0,5% Mo) rod for GTAW of creep resistant steels of the same type, such as pipes in pressure vessels and boilers with a working temperature of up to about 500 ﾰC.

Ni-, Mo-alloyed, copper-coated wire for Submerged Arc Welding. With OK Flux 10.62 excellent toughness values; CTOD tested. For low temperature steels and fine grained steels in ship building and Off-Shore industries, etc.

Agglomerated fluoride-basic flux for Submerged Arc Welding. Especially for combination with OK Autrod B3 SC. Designed for multi-run welding of creep resistant Cr-, Mo-alloyed steels when highest toughness values are required also after step cooling treatment. Very low level of impurities and thus exceptionally clean weld metal. X-bar max. 10 with the wire as above. Mainly for petrochemical and chemical industries, power generation, pressure vessels, etc. Suitable for narrow gap welding. Low-oxygen weld metal (approx. 300 ppm) and hydrogen contents lower than 5 ml/100 g, in BlockPac (moisture protection) maximum 4 ml/100g. Designed for single and multi wire procedures, welds equally well on DC and AC current. Mainly for multi layer welding of unlimited plate thickness.

Mo-alloyed, copper-coated wire for Submerged Arc Welding. For creep resistant steels (0,5% Mo), structural steels, ship building steels, pressure vessel steels, pipeline steels up to X70, etc.

Ni-, Mo-alloyed, copper-coated wire for Submerged Arc Welding. Preferably in combination with OK Flux 10.62. For high strength steels with minimum yield strengths up to 550 MPa (in AC current up to 620 MPa), low temperature steels, fine grained steels, etc.

A metal cored wire containing 0.5% Mo for submerged arc welding.

A cored wire which produces a work-hardening austenitic weld metal with high wear and impact resistance. Used with C1 shielding gas or self-shielded.

A general purpose hardfacing electrode depositing a semi corrosion resistant martensitic steel with a hardness of about 57 HRC. The electrode is specially suitable for hardfacing parts exposed to different forms of abrasive and impact wear, e.g. farming equipment, forestry tools, loading machines and mixers.

OK 13Mn is an austenitic manganese steel electrode which work hardens under impact and compressive stresses. It is primarily used for surfacing and building up manganese steel components exposed to severe impact and moderate abrasion. Typical applications include crusher plates and rolls, cones and mantles of rotary crushers etc. The interpass temperature should be kept as low as possible.

A hardfacing cored wire which gives Hv 550 - 650. Can be used with C1 shielding gas or self-shielded.

A self-shielded cored wire which gives a Cr Mn alloyed weld metal for semi-automatic hardfacing.

A self-shielded cored wire which gives a Cr-Ni-Mo alloyed weld metal for rail surface repair.

A self-shielded cored wire depositing a Cr-Ni-Mo alloyed weld metal.

Stoody 102 deposit has a composition and physical properties that are similar to those of H-12 tool steel. Weldability is very good and the wire can be applied out-of-position. Stoody 102 requires carbide tools for machining. It is good for hot wear applications up to 1100F.

Stoody 110 deposit is a modified chromium, high manganese steel used in the rebuilding of manganese steel parts subject to severe impact loading. This material offers good toughness and wear resistance, and is sometimes used as the final hardfacing layer in extreme impact situations.

Stoody 134 deposit is a high chromium-iron alloy recommended for applications subject to severe abrasion, moderate impact, and high compressive loads. It can be deposited on carbon, low alloy, and manganese steel.

Stoody 117 deposit consists of uniformly dispersed chromium carbides in a semi-austenitic matrix that provides a deposit with good impact, abrasion, and anti-galling properties. It develops a light crosschecking patter which allows this material to be applied in multiple layers without difficulty.

The SOS® 430 deposit is ferritic stainless steel. This open arc wire can be used as a single layer underlay for the SOS 423 wire. The wire is specifically designed for one layer underlay on continuous caster rolls, prior to the applications of the SOS 423 overlay. The wire must not be used to deposit a final overlay on continuous caster rolls. The alloy does not require a post-weld heat treatment or temper.

Stoody 101HWP is a chromium carbide alloy designed to generate primary carbides in the first layer. 101HWP exhibits superior wear in both single and double layer overlays in one or two layer wear plates. The alloy is optimized for superior weldability for weave and stringer bead deposits on plate.

Stoody 111-O is an open arc wire that produces a austenitic chromium manganese steel deposit containing alloy carbides. Stoody 111-O deposit is used in the rebuilding of manganese steel parts subject to severe impact loading combined with abrasion. The abrasion resistance of Stoody 111-O deposit is 5-6 times superior to that of an austenitic manganese deposit as measured in the G65 test. This material offers good toughness and wear resistance, and is sometimes used as the final hardfacing layer in extreme impact situations. It can be used on carbon and manganese steels.

Stoody PR2009 is a chromium carbide wire designed specifically for the repair of worn ID claddings in pipe elbows. PR2009 is optimized to result in superior weldability for overlaying pipe ID in the horizontal position. Special deoxidizers within PR2009 make it possible to achieve sound ID claddings when repairing worn chromium carbide overlays with hydrocarbon contamination embedded in existing relief cracks.

Stoody 100HC deposit is a high chromium-iron alloy recommended for application subject to severe abrasion and moderate impact and heat. It develops a very tight (3/8 - 1/2 inch) cross checking pattern and is frequently used in crushing applications. It is generally limited to two layers. In the rebuilding of coal pulverizer rolls, however, multiple layers can be applied using specific welding procedures. It can be applied using specific welding procedures. It can be applied to carbon, low alloy, and manganese steels.

Nicromang deposit is a typical 13 - 16% manganese steel alloy with additions of chromium and nickel to improve its weldability and physical properties. It is primarily used for build up, repair, and joining of manganese steels.

A specially formulated chromium carbide alloy designed to produce a high concentration of uniformly distributed small primary carbides and secondary Niobium and Vanadium carbides in an austenitic matrix. CP-2001 has been optimized for superior single and multiple layer applications and can be applied to carbon, low alloy, and manganese steels - and even cast irons in coal pulverizer rebuilds.

STOODCOR 136 is an erosion and corrosion resistant alloy with complex carbide design well suited for hardfacing and cladding applications where erosion and corrosion are of equal concern. The ability of STOODCOR 136 to resist high abrasion in a corrosive environment makes the alloy optimal for hardfacing and cladding pipe, plate and vessels.

Dynamang deposit is an austenitic manganese steel containing chromium and some nickel. It produces a tough, high-strength deposit that work hardens under impact. It is primarily used for the build up, repair, and joining of manganese steel components in the cement, rock-crushing and mining industries.

Stoody PC2009 is a chromium carbide wire designed specifically for the application of abrasion resistant deposits inside pipe. The alloy is optimized to result in superior weldability for overlaying pipe ID in the flat position and elbows in the horizontal position. Stoody PC2009 can be used in hot wear applications up to 900°F (482°C).

Stoody 160 wire consists of tungsten carbide particles in a nickel silicon boron matrix. This microstructure gives Stoody 160 superior toughness, corrosion and excellent fine particle erosion resistance in slurry type applications.

A copper coated, low-alloyed solid GMAW wire used for hard facing and building up highly wear resistant layers on tools and machinery parts, driving rollers, digging tools etc. The hardness of the weld metal becomes 50-60 HRC.

Stoody 160 wire consists of tungsten carbide particles in a nickel silicon boron matrix. This microstructure gives Stoody 160 superior toughness, corrosion and excellent fine particle erosion resistance in slurry type applications.

Stoody CP-2000 is designed to produce a high concentration of uniformly distributed small primary chromium carbides in an austenitic matrix. The formulation is optimized for superior weldability in single and multiple layer applications. CP-2000 exhibits improved wear resistance and toughness over conventional chromium carbide alloys.

Stoody 966-G is a molybdenum-tungsten high speed tool steel with a high concentration of uniformly distributed small primary carbides. The presence of the small carbides greatly improve the wear resistance when compared to M-7 tool steel. Stoody 966-G provides wear resistance greater than or equal to that of conventional chromium carbides but does not cross check when proper preheat and welding procedures are used. It is recommended for parts where cross checking is undesirable. It can be applied crack free without preheat on carbon, 300 series stainless and manganese steels. Preheat and interpass temperatures shall be determined by base metal requirements. Post weld heat treatment may be required for other base metals. The deposit will crack on cast irons.

VANCAR weld deposits contain vanadium carbides, with a wear resistance similar to that of tungsten carbide but with superior impact resistance. A unique feature of this alloy is that the vanadium carbides dissolve and reform in the weld deposit creating an even distribution.

Stoody Horseshoe Borium was developed to provide a maximum non-slipping surface when applied to horseshoes. It is manufactured by metering relatively large tungsten carbide particles into steel.

Stoodite 12-M is a more wear resistant cobalt alloy than 6-M thanks to a higher volume of carbides but with lower impact strength. Produces a high hardness cobalt-chromium deposit for high temperature applications with abrasive wear associated with corrosion. Provides excellent resistance to many forms of chemical and mechanical degradation, including galling. Stoodite 12-M bonds well with all weldable steels, including stainless. Certification to AWS specification - A5.21 ERCCoCr-B

Stoody M7-G deposit is a molybdenum high speed tool steel similar to AISI M7 grade.

Stoodite 6-M is the most widely used cobalt alloy with excellent resistance to many forms of mechanical and chemical degradation over a wide temperature range. Stoodite 6-M attributes include its outstanding self mated anti-galling properties, high temperature hardness, and high resistance to cavitation erosion. Certification to AWS specification - A5.21 ERCCoCr-A

Stoody Build-Up is a low alloy wire with deposits exhibiting excellent compressive strength and resistance to plastic deformation. Build-up is a perfect choice for use as a buffer or build up layer to be covered by subsequent overlay hardfacing. Work hardens under impact.

Stoody 964-G deposit is a specially formulated wear resistant alloy which produces a uniform distribution of small primary carbides in a martensitic matrix. The small carbides provide greatly improved wear resistance over martensitic steel, many tool steels, and some conventional chromium carbide alloys. Stoody 964-G possesses excellent resistance to impact and plastic deformation. Deposits are crack free on carbon 300 stainless and manganese steels. Other base metals should be preheated and post heated appropriately. The material is characterized by a high hardness and excellent wear resistance and is recommended for parts where cross checking is undesirable. Stoody 964-G offers improved weldability over chromium carbide and many other tool steel welding wires.

Stoody Bare Borod hardfacing rod is used for metalto-earth applications requiring extreme abrasion resistance and low impact resistance. It is similar to Stoody Bare Acetylene Tube Borium in all respects except that the mesh size is finer (40-down) to provide deposits resembling fine grit sandpaper. The finer mesh size generally provides slightly increased wear protection.

Stoody Super Build Up deposit is a low alloy steel that can be used both as a build-up and hardfacing material because it has good compressive strength and hardness.

‍

Stoody Tube Borium H Rod is a bare rod manufactured by metering special mesh sizes of tungsten carbide particles into thin tubes.

Stoody HB-56 is a general purpose non-cracking hardbanding alloy that offer high hardness in a casing friendly deposit. HB-56 offers a balance of impact and abrasion resistance and can be applied to carbon and low alloy steels with or without tungsten carbide addition. Deposits are crack free when applied over new or properly rebuilt tool joints using appropriate preheats.

Stoody 965-O is a general purpose hardfacing alloy offering a good balance of impact and abrasion resistance. Can be applied to carbon, low alloy and manganese steel. Applications would include both metal-to-metal and metal-to-earth.

Stoody 160FC wire deposit consists of tungsten carbide particles in a nickel silicon boron matrix. Due to higher tungsten carbide content, Stoody 160FC is an ideal hardfacing overlay with a microstructure that delivers superior toughness and resistance to corrosion and fine particle erosion in slurry type applications. Stoody 160FC also provides improved weldability through enhanced wetting, tie-in, and arc stability.

Stoody 965-G is a general purpose hardfacing alloy offering a good balance of impact and abrasion resistance. Can be applied to carbon, low alloy and manganese steel. Applications would include both metal-to-metal and metal-to-earth.

A cored wire which produces a Cr-Mo-V-Co-W alloyed weld metal for hardfacing used with C1 shielding gas.

A hardfacing cored wire for rebuilding and surfacing with C1 shielding gas.

A 5%Cr - 1%Mo alloyed metal cored wire for use with carbon dioxide shielding gas.

Stoody 155FC wire consists of tungsten carbide particles in a nickel silicon boron matrix. Designed for multiple pass operations where cross checking is undesirable. Stoody 155FC deposits are ideal when thicker nickel, silicon, boron tungsten carbide weld deposits are desired. Slightly reduced tungsten carbide produces greater ductility making Stoody 155FC a superior buffer layer for more wear resistant overlay alloys like Stoody 160FC.

Stoody 964 AP-G is a gas shielded flux cored general purpose hardfacing wire. Deposits from this all-position wire provide exceptional wear resisteance and high hardness. On Series 300 stainless and manganese steels, deposits are crack free. Other base metals should be preheated and post-heated appropriately. Stoody 964AP-G provides improved weldability over chromium carbide and many other tool steel welding wires. Use 964 AP-G where cross checking is undesirable.

Bare Acetylene Tube Borium is an oxy-fuel rod intended for metal-to-earth applications involving extreme abrasion and low impact. It is manufactured by metering crushed tungsten carbide particles of controlled mesh size into steel tubes.

‍

Exaton Ni56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride containing environments alloy UNS N06022 (2.4602) is preferred where Exaton Ni56 is a better matching welding consumable. Applications for Exaton Ni56 are found in aggressively corrosive media such as chemical processing plants, pollution control, pulp and paper production, waste treatment and for the recovery of sour natural gas. Exaton Ni56 is used for joining and overlay welding with MIG/MAG, plasma and hot wire TIG and mechanized TIG. Typical alloys are UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. It can also be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels. Applications for Exaton Ni56 are found in cryogenics, components in pulp and paper plants such as bleaching vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas, hypochlorite and chlorine dioxide atmosphere. Exaton Ni56 is also used in combustion-resistant components for high pressure oxygen service.

Exaton Ni41Cu welding wire is suitable for overlay welding when a deposit with chemistry corresponding to UNS N08825 is required. The weld deposit is a nickel-iron-chromium-molybdenum-copper alloy suitable for use in corrosive environments. Exaton Ni41Cu can also be used for dissimilar joining of stainless steels to nickel alloys and plasma welding and overlay welding using hot wire TIG and mechanized TIG. Exaton Ni41Cu has very good resistance to stress corrosion cracking (SCC) in chloride containing environments and is particularly suited for use in reducing environments such as those containing sulphuric and phosphoric acids. Exaton Ni41Cu is used for corrosion resistant alloy surfacing of components in the chemical, pollution control, oil and gas and petrochemical industries and often in connection with sour gas service. Typical components are tanks, heat exchangers, evaporators, transport pipes and scrubbers etc.

Exaton Ni55 is a nickel-chrome-molybdenum alloy of type alloy 686 and is the highest alloyed of all Ni-Cr-Mo alloys. Exaton Ni55 is used for joining nickel alloy such as UNS N06022 (2.4602), UNS N06059 (2.4605), UNS N10276 (2.4819) and super duplex. The material is thermally unstable at temperatures above 1200°C (2192°F) resulting in great risk for intermetallic phases after welding. Exaton Ni55 provides the best corrosion resistance in most applications and is particularly useful for weld overlay surfacing of boiler tubes in waste-to-energy boilers. Also, the material can be used in the petrochemical, chemical, oil and gas and marine industries. Exaton Ni55 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG.

Exaton Ni54 is a nickel-chrome-molybdenum alloy of type alloy C-22. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and reducing media. It has better overall corrosion resistance than other Ni-Cr-Mo alloys such as alloy UNS N10276 (2.4819) and alloy UNS N06626 (2.4856). However, in severely reducing media alloy UNS N10276 is preferred where Exaton Ni56 is a better matching consumable. Exaton Ni54 are found in components for organic synthesis, wet chlorine gas, hypochlorite, chlorine dioxide atmosphere and ferric and cupric chloride environments. Typical applications for Exaton Ni54 are geothermal wells, HF furnace scrubbers, pesticide production, flue gas scrubber systems, combustion-resistant components for high pressure oxygen service electrolytic galvanizing, plate heat exchangers, phosphoric acid production phosphoric acid production, SO cooling towers and for weld overlays on valves. Exaton Ni54 is used for joining alloy UNS N06022 (2.4602) and is widely used as overmatching filler material for alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys for better weld metal properties. Exaton Ni54 can also be used for dissimilar joining of stainless steels to nickel alloys.

Exaton Ni56 (GTAW)

Exaton Ni56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride containing environments alloy UNS N06022 (2.4602) is preferred where Exaton Ni54 is a better matching welding consumable. Applications for Exaton Ni56 are found in aggressively corrosive media such as chemical processing plants, pollution control, pulp and paper production, waste treatment and for the recovery of sour natural gas. Exaton Ni56 is used for joining alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. Exaton Ni56 is used for joining and overlay welding with TIG. It can also be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels. Applications for Exaton Ni56 are found in cryogenics, components in pulp and paper plants such as bleaching vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas, hypochlorite and chlorine dioxide atmosphere. Exaton Ni56 is also used in combustion-resistant components for high pressure oxygen service.

‍

A nickel-based, corrosion- and heat-resistant, 22% Cr, 9% Mo, 3.5% Nb rod for the GTAW of high-alloyed steel, heat-resistant steel, corrosion-resistant steel, 9% Ni steels and similar steel with high notch toughness at low temperatures. It is also suitable for joining dissimilar metals of the types mentioned above. OK Tigrod 19.82 is normally welded with pure Ar as the shielding gas.

Bare corrosion and heat-resisting Ni-Cr-Mo rod for welding of high alloyed heat-resisting and corrosion resisting materials, 9%Ni-steels and similar steels with high notch toughness at low temperatures. The filler metal is also used for welding of dissimilar joints containing non- and low alloyed steel. The weld metal has good mechanical properties at high and low temperatures. Good resistance to pitting corrosion and stress corrosion cracking. The alloy is extensively required for weld cladding of valve components and pipe inner diameters in oil and gas applications.

Exaton Ni55 is a nickel-chrome-molybdenum alloy of type alloy 686 and is the highest alloyed of all Ni-Cr-Mo alloys. Exaton Ni55 is used for joining nickel alloy such as UNS N06022 (2.4602), UNS N06059 (2.4605), UNS N10276 (2.4819) and super duplex. The material is thermally unstable at temperatures above 1200°C (2192°F) resulting in great risk for intermetallic phases after welding. Exaton Ni55 provides the best corrosion resistance in most applications and is particularly useful for weld overlay surfacing of boiler tubes in waste-to-energy boilers. Also, the material can be used in the petrochemical, chemical, oil and gas and marine industries. Exaton Ni55 can also be used for dissimilar joining of stainless steels to nickel alloys and for overlay welding.

Exaton Ni41Cu welding wire is suitable for overlay welding when a deposit with chemistry corresponding to UNS N08825 is required, i.e nickel-iron-chromium-molybdenum-copper. Exaton Ni41Cu has very good resistance to stress corrosion cracking (SCC) in chloride containing environments and is particularly suited for use in reducing environments such as those containing sulphuric and phosphoric acids. Exaton Ni41Cu is used for corrosion resistant alloy surfacing of components in the chemical, pollution control, oil & gas and petrochemical industries and often in connection with sour gas service, typically tanks, heat exchangers, evaporators, transport pipes and scrubbers.

Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromiumnickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service. Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and is available as both wire and rod. Applications for Exaton Ni60 are found in cryogenics, components subject to high temperature service up to 980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers.

‍

Exaton Ni54 is a nickel-chrome-molybdenum alloy of type alloy C-22. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and reducing media. It has better overall corrosion resistance than other Ni-Cr-Mo alloys such as alloy UNS N10276 (2.4819) and alloy UNS N06626 (2.4856). However, in severely reducing media alloy UNS N10276 is preferred where Exaton Ni56 is a better matching consumable. Exaton Ni54 are found in components for organic synthesis, wet chlorine gas, hypochlorite, chlorine dioxide atmosphere and ferric and cupric chloride environments. Typical applications for Exaton Ni54 are geothermal wells, HF furnace scrubbers, pesticide production, flue gas scrubber systems, combustion-resistant components for high pressure oxygen service electrolytic galvanizing, plate heat exchangers, phosphoric acid production phosphoric acid production, SO cooling towers and for weld overlays on valves. Exaton Ni54 is used for joining alloy UNS N06022 (2.4602) and is widely used as overmatching filler material for alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys for better weld metal properties. Exaton Ni54 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG.

Exaton Ni59 is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments. Furthermore, Exaton Ni59 can be used in contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulfuric acid coolers, digesters and bleachers. Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super-austenitic and super-duplex/hyper-duplex stainless steel joints or combinations of these with nickel alloys. Exaton Ni59 is used for joining and overlay welding with MIG/MAG, plasma and hot wire TIG and mechanized TIG. Exaton Ni59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments).

Exaton Ni59 is a nickel-chrome-molybdenum alloy of type alloy 59. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments. Furthermore, Exaton Ni59 can be used in contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulfuric acid coolers, digesters and bleachers. Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super-austenitic and super-duplex/hyper-duplex stainless steel joints or combinations of these with nickel alloys. Exaton Ni59 is also used for overlay welding and is available as both wire and rod. Exaton Ni59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments).

Exaton Ni53 is a nickel-chrome-cobalt-molybdenum alloy of type alloy 617. It has an excellent resistance to high temperature corrosion such as oxidation and carburization. The weld metal provides a combination of excellent metallurgical stability and strength in short and long term exposure to temperatures up to 1100°C (2012°F). Applications for Exaton Ni53 are found in high temperature heat exchangers and valves, furnace tubing in the petrochemical industry, radiant heat tubes, gas turbines, components subjected to high temperatures in the chemical processing industry and components for power plants. Exaton Ni53 is suitable for joining heat resistant nickel alloys, heat resistant austenitic and cast alloys such as: – UNS N08810 (1.4958) – UNS N08811 (1.4959) – UNS N06617 (2.4663) Exaton Ni53 can also be used for dissimilar joining of stainless steels to nickel alloys, for overlay welding and it is used for MIG/MAG welding as well as hot wire TIG and mechanical TIG.

Exaton Ni53 is a nickel-chrome-cobalt-molybdenum alloy of type alloy 617. It has an excellent resistance to high temperature corrosion such as oxidation and carburization. The weld metal provides a combination of excellent metallurgical stability and strength in short and long term exposure to temperatures up to 1100°C (2012°F). Applications for Exaton Ni53 are found in high temperature heat exchangers and valves, furnace tubing in the petrochemical industry, radiant heat tubes, gas turbines, components subjected to high temperatures in the chemical processing industry and components for power plants. Exaton Ni53 is suitable for joining heat resistant nickel alloys, heat resistant austenitic and cast alloys such as: – UNS N08810 (1.4958) – UNS N08811 (1.4959) – UNS N06617 (2.4663) Exaton Ni53 can also be used for dissimilar joining of stainless steels to nickel alloys and for overlay welding.

Exaton Ni72HP is filler material for joining NiCrFe alloys; - UNS N06600, UNS N06601, UNS N06690, UNS N08810 and UNS N08330. - 9% Ni steels used at cryogenic temperatures - stainless steels to carbon steels - high service temperature NiCu alloys to carbon steels and - NiCu alloys to nickel alloys - dissimilar joining of stainless steels to nickel alloys Exaton Ni72HP can be used in air up to 1175°C (2145°F) and in sulphur dioxide atmospheres up to 800°C (1470°F). The alloy is used for overlay welding with MIG/MAG, plasma and hot wire TIG and mechanized TIG.

Exaton Ni72HP is filler material for joining NiCrFe alloys; - UNS N06600, UNS N06601, UNS N06690, UNS N08810 and UNS N08330. - 9% Ni steels used at cryogenic temperatures - stainless steels to carbon steels - high service temperature NiCu alloys to carbon steels and - NiCu alloys to nickel alloys - dissimilar joining of stainless steels to nickel alloys Exaton Ni72HP can be used in air up to 1175°C (2145°F) and in sulphur dioxide atmospheres up to 800°C (1470°F). The alloy is used for joining and overlay welding.

Exaton Ni59 is a nickel-chrome-molybdenum alloy of type alloy 59. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super-austenitic and super-duplex stainless steel joints or combinations of these with nickel alloys. Exaton Ni59 can be used for surfacing. Applications for Exaton Ni59 are found in contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulfuric acid coolers, digesters and bleachers. Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control. Exaton Ni59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments). Exaton Ni59 is used to weld most of the nickel alloys such as alloy 59, C-22, C-276 etc. It can also be used for joining nickel alloys with duplex stainless steels, super duplex stainless steels and hyper duplex stainless steels. It is used for Submerged Arc Welding.

Ni-based solid wire for SAW welding. Corrosion and heat resistant. For welding of high alloyed steels, heat resistant steels, corrosion resistant steels, 9% Ni-steels and similar steels with high toughness at low temperatures. OK Autrod NiCrMo-3 can be combined with OK Flux 10.90, OK Flux 10.93, OK Flux 10.16 or OK Flux 10.17.

Exaton Ni56 is a low carbon nickel-chrome-molybdenum alloy of type alloy C-276. It is a versatile alloy with excellent wet corrosion resistance in oxidizing and especially in reducing media. However, in oxidizing chloride containing environments alloy UNS N06022 (2.4602) is preferred where Exaton Ni54 is a better matching welding consumable. Applications for Exaton Ni56 are found in aggressively corrosive media such as chemical processing plants, pollution control, pulp and paper production, waste treatment and for the recovery of sour natural gas. Exaton Ni56 is used for joining alloy UNS N10276 (2.4819) and other nickel-chrome-molybdenum alloys. It can also be used for dissimilar metal joining of nickel alloys, stainless steels and low-alloy steels. Exaton Ni56 can be used for surfacing low alloyed steels. Applications for Exaton Ni56 are found in cryogenics, components in pulp and paper plants such as bleaching vessels, flue gas scrubber systems, components in sour-gas service, sulphuric acid coolers, chlorine gas, hypochlorite and chlorine dioxide atmosphere. Exaton Ni56 is also used in combustion-resistant components for high pressure oxygen service It is used for Submerged Arc Welding and recommended flux is Exaton 15W.

OK Autrod NiCrMo-4 is a corrosion and heat resistant, nickel-chromium wire for submerged arc welding of high alloyed steel, heat resistant steel, corrosion resistant steel, 9Ni steels and similar steels with high notch toughness at low temperatures. OK Autrod NiCrMo-4 can be combined with OK Flux 10.99, OK Flux 10.90 or OK Flux 10.16.

Exaton Ni72HP is filler material for joining NiCrFe alloys, 9% Ni steels used at cryogenic temperatures, stainless steels to carbon steels, high service temperature NiCu alloys to carbon steels and NiCu alloys to nickel alloys. Exaton Ni72HP can be used in air up to 1175°C (2145°F) and in sulphur dioxide atmospheres up to 800°C (1470°F). Recommended flux is Exaton 50SW.

Agglomerated aluminate-fluoride-basic flux for welding of 9% Ni steels and other high alloyed steels with Ni based wires. The flux is manganese adding, which reduces the risk of hot cracking. Good slag detachability and nice bead appearance.

Exaton Ni60 welding wire is suitable for joining nickel-chromium-molybdenum nickel alloys and chromium-nickel-molybdenum steels with very high corrosion resistance in oxidizing, aqueous and high temperature environments such as 6Mo-steels, UNS N06625 (2.4856) and corresponding grades. It is also suitable for joining stainless steels and nickel alloys for high-temperature service. Exaton Ni60 can also be used for dissimilar joining of stainless steels to nickel alloys and for overlay welding. Applications for Exaton Ni60 are found in cryogenics, components subject to high temperature service up to 980°C (1800°F) such as aircraft ducting, engine exhaust systems, power boilers and recovery boilers and a diversity of seawater applications. The combination of strength and corrosion resistance over a wide range of temperatures is utilized in reaction vessels, line pipe distillation columns and heat exchangers. It is used for Submerged Arc Welding, for example in combination with the flux Exaton 15W.

Exaton 50SW is a basic agglomerated flux with low silicon pickup. It gives good slag removal, good tie-ins and a finely rippled surface. It is suitable for welding with either wire or strip electrodes of nickel alloy type. It is particularly suitable for surfacing with Exaton Ni72HP strip electrodes (EQNiCr-3 type). Typical applications for flux Exaton 50SW are found in nuclear and chemical equipment fields. It is also suitable for dissimilar material welding of nickel alloy grades to stainless steel grades.

Exaton 15W is a basic welding flux for submerged arc welding giving good slag removal and a fine bead appearance. Its relatively high basicity makes it suitable for joining of austenitic and duplex stainless steel when high impact strength is desired. Due to its low niobium content burn-off it can be used advantageously with stabilized wire electrodes. Exaton 15W is a high performance welding flux in many joining applications in the chemical, petrochemical and oil&gas industry. It is particularly suited for Exaton range of duplex wire electrodes (e.g. 22.8.3.L/25.10.4.L) due to the highly neutral behavior, which ensures an optimal balanced microstructure. Taking the benefit of its features (not limited to nice bead appearance and self slag release only), it can also be used in combination with NiCrMo-3 and NiCrMo-4 wires for several other applications (i.e. both joining and weld overlay).

High basic, all mineral, agglomerated flux designed for welding nickel and nickel based alloys. The flux is particularly suitable for strip cladding with Ni-based strip. The silicon transfer from the flux to the weld metal is strongly reduced by the well balanced flux composition and thus minimizing the risk for hot cracking in welding Ni-based alloys.

OK Flux 10.99 is a neutral agglomerated basic flux designed for the submerged arc welding process of austenitic stainless steels with relevant wires, either using AC or DC+ current. This flux can also be used in both current modes to weld Ni-based alloys with carefully chosen Ni-based wires. Welding in AC usually provides good mechanical properties and better impact properties (when compared to DC+ current). The high basicity of OK Flux 10.99 gives better impact values, regardless of the current being used. It also has very good weldability in 1G and 2G position; the slag is self-lifting or easily detached leaving clean and nice bead appearance.

Basic, agglomerated flux for butt welding of stainless steels. A suitable flux for welding of high alloyed CrNi-steels like e.g. duplex stainless steel. It can also be combined with NiCrMo-3 and NiCrMo-4 wires. The low Si addition during welding provides good mechanical properties in the weld metal.

Rutile coated electrode for welding 19Cr10Ni -type steels. Also suitable for welding stabilized steels of similar composition, except when the full creep resistance of the base material is to be met. The electrode is especially designed for welding of thin walled pipes. It can be used in all positions including vertical down.

OK 63.35 Cryo is a low carbon stainless steel electrode with basic coating of the 18Cr12Ni3Mo type. It is suitable for applications where the mechanical requirements are tough. It provides good impact toughness levels. Minimum lateral expansion of 0.38mm requirement is met down to -196°C.

Ni-based CrMoNb electrode for welding of Ni-alloys of the same or similar type as e.g. Inconel 625, for welding of 5% and 9% Ni steel. The electrode is very suitable for welding of 254 SMO, i.e. UNS S31254 steel. It provides an all weld metal with an Fe content less than 1%.

Exaton Ni71 is a covered electrode with basic coating and a normal metal recovery for welding of NiCrFe alloys such as Alloy 600, 800 and 800H. 9%Ni steels as well as nickel-alloyed steels for cryogenic temperature use. It is also used for dissimilar joints such as stainless steel and NiCu alloys to carbon steel and nickel alloys. Exaton Ni71 is characterised by little spatter and very good slag removal. Typical applications are found in constructions to be used at lower temperatures e.g. 3.5%, 5% and 9% Ni steels are used as well as austenitic Cr-Ni stainless steel, especially if the weld metal is to be thermoformed or stress relieved. The alloy can be used in air up to 1200°C (2150°F), in sulphur dioxide atmospheres up to 800°C (1470°F) and in ammonia at the highest process temperature. This alloy is used for surfacing or joining where there are strict requirements on stress corrosion resistance and for high temperature service. The microstructure is fully austenitic.

OK NiCu 1 is a nickel-copper cored electrode of monel type for welding normal grades of cast iron such as gray-, ductile- and malleable irons. Deposition is done on cold or slightly preheated material. The weld metal is well machinable and provides a good colour match to that of cast iron.

Exaton Ni59 is nickel chromium molybdenum alloy of the type UNS N065059. It is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. The grade has excellent thermal stability compared to other nickel alloys, and has therefore oustanding resistance to intermetallic precipitation during welding. The microstructure is fully austenitic. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super austenitic and super duplex stainless steel joints or combinations of these with nickel alloys. Typical applications are: contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc, components in sulphuric acid coolers, digesters and bleachers, chemical, petrochemical, marine, pharmaceutical, energy production and polution control.

An all-positional rutile cored wire for welding steels with a minimum yield strength of 550 MPa, for use with M21 shielding gas.

An positional rutile cored wire for use with M21 or C1 gas, providing very good toughness down to -40°C. The 1.2mm diameter is all-positional except vertical down.

An all-positional rutile cored wire for pipe welding of steels with a minimum strength of 550 MPa, for use with M21 shielding gas.

Bare corrosion resisting chromium-nickel rods for welding of austenitic chromium nickel alloys of 18% Cr 8% Ni-type. OK Tigrod 308LSi has a good general corrosion resistance. The alloy has a low carbon content which makes this alloy particularly recommended were there is a risk of intergranular corrosion. The higher silicon content improves the welding properties, such as wetting. The alloy is widely used in the chemical and food processing industries as well as for pipes, tubes and boilers.

‍

‍

Exaton SX is a high silicon containing austenitic stainless steel wire for joining grades, such as UNS S32615 (e.g. Alleima® SX). The wire is developed for use in concentrated sulfuric acid and in high concentrated nitric acid. Exaton SX GTAW is used for joining and overlay welding.

‍

Exaton 19.12.3.LR is a chromium-nickel-molybdenum covered electrode with rutile coating for welding of low carbon, molybdenum alloyed, austenitic stainless steels of 316L (1.4436) type. Exaton 19.12.3.LR is used for welding steel of the types ISO: 1.4401, 1.4404, 1.4435, 1.4436, 1.4571 and ASTM: 316, 316L, 316LN, 316H and 316Ti. In cases where creep strength is of secondary importance, Exaton 19.12.3.LR is suitable for welding of corresponding stabilized austenitic steels. When a weld metal similar to the parent metal is not required, Exaton 19.12.3.LR can be used for welding ferritic and martensitic steels.

Exaton 25.22.2.LMn is a manganese alloyed chromium-nickel-molybdenum filler material used for welding UNS S31050, EN 1.4466, (e.g. Alleima® 2RE69). The weld deposit has excellent low temperature toughness that makes it suitable for joining stainless steels for cryogenic service. Exaton 25.22.2.LMn has extensively been used successfully in all critical high-pressure units of modern urea processes, such as: Stripper tubes - Stamicarbon, Montedison IDR Outerlayer of bimetallic (stripper tubes) - Saipem Ferrules - All processes Carbamate condensers - All processes Decomposers - Montedison Reactor coils - UTI Exaton 25.22.2.LMn has also found extensive use in other corrosive environments in fertilizer plants, such as: – Nitric acid cooler/condensers cooled with polluted cooling water – Heating coils and pipe in NPK plants – Norsk Hydro process

‍

A continous solid corrosion resisting "Super Duplex" wire for welding of austenitic-ferritic stainless alloys of 25% Cr, 7% Ni, 4% Mo, low C types. OK Autrod 2509 has high intergranular, pitting and stress corrosion resistance. The alloy is widely used in applications were corrosion resistance is of outmost importance. Pulp & paper industry, offshore and gas industry are areas of interest.

‍

Exaton 19.9.LSi is a filler metal particularly suited for MIG/MAG welding but can also be used for plasma and hot wire TIG and mechanized TIG welding. It is suitable for joining stainless steels of the 18Cr/8Ni ELC-type and 18Cr/8Ni/Nb type for service temperatures up to 350°C (660°F).

‍

This low hydrogen electrode is specially designed for downhill welding circumferential joints in pipes. The low hydrogen weld metal provides high notch toughness and excellent ductility to reduce the risk of cracking. The electrode is used particularly for pipelines, compressor stations, hot tapping and associated work using pipe steels in API 5LX52 to X70 grades in the oil and gas distribution industries, also process piping etc. Productivity is overall 25-30% faster than cellulosic electrodes and 40-50% faster than conventional low hydrogen electrodes for welding vertically up. Welding advice : Keep short arc using beaded or weaved runs. 2.5 mm size can also be welded uphill for increased heat input. DC- is preferred.

High-recovery zircon-basic electrode, especially developed for making butt welds and fillet welds in the flat position in carbon steels, carbon manganese steels and fine-grained manganese steels with elevated yield strength. Good slag removal.