Exaton Ni59 (GMAW)
Exaton Ni59 is a versatile alloy with excellent wet corrosion resistance for the most demanding applications. It combines excellent corrosion resistance in oxidizing and reducing media, has excellent resistance in chloride containing media and to localized corrosion environments. Exaton Ni59 has excellent thermal stability compared to other common nickel alloys and has therefore outstanding resistance to intermetallic precipitation during welding. Applications for Exaton Ni59 are found in aggressive and contaminated corrosive media including scrubbers for flue gas desulfurisation (FGD), chemical process plants and in severe offshore and petrochemical environments. Furthermore, Exaton Ni59 can be used in contaminated mineral acid environments such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid etc. Components in sulfuric acid coolers, digesters and bleachers. Chemical, petrochemical, marine, pharmaceutical, energy production and pollution control. Exaton Ni59 is used for joining matching alloys or dissimilar joining to other nickel alloys such as UNS N10276 (2.4819), type UNS N06022 (2.4602), UNS N06625 (2.4856) and N08825 (2.4858). It provides strong, tough, Nb free weld metal for dissimilar welds in super-austenitic and super-duplex/hyper-duplex stainless steel joints or combinations of these with nickel alloys. Exaton Ni59 is used for joining and overlay welding with MIG/MAG, plasma and hot wire TIG and mechanized TIG. Exaton Ni59 is approved in ISO15156/MR0175 (highest test level VII in sour-gas environments).
Highlights
Process
For SAW Stainless Steel Welding in Heavy Duty Environments
Developed from a legacy of over 80 years in specialty alloy filler metals, Exaton (formerly Sandvik Welding Operations) is the leading brand in high-quality, corrosion-resistant filler metals. Products are made for welding stainless steel and nickel alloys in the most demanding environments.
Unbeatable Quality in SAW Wire
Wire quality is consistent from batch to batch in terms of chemistry, mechanical properties and dimensional tolerances. Get consistent welds with no need to trim the parameters.
Innovative Corrosion-Resistant Chemistry
Exaton's innovative chemistry provides high corrosion resistance with increased content of chemical elements such as Cr and Mo. It also delivers productivity improvements, such as permissible finished chemistry with a single layer weld overlay in applications that traditionally required two or even three layers.
SAW Flux with Less Moisture & Damage
Steel drum packaging delivers high moisture resistance and less damage during shipping and handling. This better protects the flux inside. Available in 20-25 kg drums.
SAW Flux that Helps You Save
Electroslag welding is similar to submerged arc strip cladding. The difference, however, is in the flux. ESW flux provides increased speed and fewer cladding layers (weld deposit), resulting in an overall lower cost of operation. Savings are in consumable costs and fewer man hours required.
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