Reliable Equipment and Accessories for Industrial Performance

The ESAB Cutmaster 120, weighing only 28 kg and provides 120 amps of cutting power for a 40mm (1-1/2”) recommended cut and 55mm (2-1/8”) maximum cut. This compact unit, like all other Cutmasters, comes standard with the 1Torch® providing you with the well known comfort and reliability famous throughout the industry. Packages include power source, SL100 1Torch, spare parts kit, air filter/regulator, work cable and clamp and power cable.

The solid ERGOSTAR EXA can be equipped with up to six oxy-fuel torch carriages. Due to its special design, the machine is remarkably versatile and flexible. Its concept renders the ERGOSTAR EXA fit for future production challenges.The ERGOSTAR EXA can be used for numerous cutting tasks – oxy-fuel or combined oxy-fuel and plasma. The machine offers the greatest versatility covering a broad range of cutting tasks.A low-level main beam with precision guides, supported by lateral panels with perfectly positioned running wheels provide the machine with maximum stiffness. Both lateral panels are mounted below the cutting table height. This allows for ease of loading and unloading of the table with fork-lift trucks and minimizes risk of collision with the machine. The transverse and longitudinal driving system with AC drives offers highest accuracy throughout the hole cutting area for all processes.

A6S Arc Master is the complete system for heavy SAW production welding offering flexibility, operational reliability and durability. The system is available in a number of standard models and can be adapted to suit the customer’s specific demands.

The Checkmaster 600R functions as a resistive load bank tailored for simulating arc welding, compliant with IEC 60974-14 and ISO 17662 standards. Equippable with calibrated measurement instruments, it's ideal for calibration/validation and testing welding systems. Automated load switching enhances user safety, compatible with welding power sources from 150A to 500A, covering various processes like GMAW, GTAW, SAW, and SMAW.

When linked with the ESAB WeldScanner, minimal user intervention is needed for calibration/validation, leading to time efficiency. Integration with the WeldScanner allows parallel operation of two Checkmaster 600R units, automatically switching resistive loads simultaneously. This streamlines large-scale measurement tasks and supports calibrations up to 1200A.

Applications

• Repair and Maintenance of Welding Equipment
• Calibration, Validation and Consistency Testing
• Workshop and Field Repair

Aristo^® TA4 is a one knob panel for setting and adjustment of current. 3 soft buttons provides setting and adjustments of Arc force, Hot start, gas pre/post flow, Slope up/down, HF/Lift Arc and 2/4 stroke.Aristo^® TA6 is a more sophisticated panel with additional possibilities:Choice of electrode type, gas purge, memory of 10 welding parameters and pulse TIG.Inclusive for both panels is a digital display for A/V measurement.Water cooling unitAristo^® Tig 4000iw includes a water cooling unit to accept the use of a water cooled TIG torch.Robust and PowerfulAristo^® Tig 4000i is a ideal partner when it comes to efficient production indoors or outdoors, installation on site or all type of repair & maintenance welding.The power source is a compact and sturdy piece of equipment with a chassis made of extruded aluminium sections: Alutech^™. This is a robust material that withstands rough treatment.The power source is based on inverter IGBT technology that provides reliable equipment with outstanding welding characteristics.The communications and control CAN-bus system means less cables, which in turn increases operational reliability.MMA ApplicationsAristo^® Tig 4000i can weld most metals to alloyed and non alloyed steel, stainless steel and cast iron. Electrodes up to 6 mm and Gouging electrodes up to 8 mm.FlexibilityThe fundamental part is the 400 A power module. The link between man and machine is the communicator. You can choose between 2 control panels (MMC) depending upon your requirements and demands. Both of them are clear, easy to understand and to operate.

PEK is a system adapted for use with ESAB’s automatic power sources LAF 631/1001/1251/1601, TAF 801/1251, and Aristo^® 1000 AC/DC. The control system is connected to the power source via a control cable and incorporates a CAN bus system for data transfer.

PEK can also be used as a motion controller to integrate other power sources for mechanisation and automation.

The control system is easy to use thanks to its clear text menu. Users can choose between a large number of different languages. The large display keeps the user informed about the main parameters including current, voltage and travel speed. Parameter sets can be given names for easier assignment.. Five soft keys can be configured according to individual preferences. PEK supports your system’s maintenance and keeps track of its use.

ESAB standard motors and travel axis can be selected from a list, and other motors can be programmed manually.

Pre-settings
PEK can easily be pre-set by the user. Manual control keys for wire feed and travel direction allow fast access to frequent settings. Turn knobs allow easy adjustment of wire feed speed, voltage and travel speed during the process.

Additional functionality
More functions are available by adding an external analogue or digital interface.

Welding parameter limits
PEK allows defined limits for the settings and the measured parameters. The welder will be alerted if the weld parameters are outside the allowed limits.

Makes welding safer and easier
A USB slot enables users to file all settings and configurations. Restore your valuable production data within minutes. Security is provided by three-level user accounts. Users can also transfer welding parameters between other PEK units.

Emergency stop button
The emergency stop button can also be used in an extended E-stop chain.

ICE™ exploits the excess heat generated by the welding process to melt an additional non-powered welding electrode - the Integrated Cold Electrode; this yields significant productivity benefits without increasing heat input.

Telbo™ is a giant innovative step towards highly productive automatic welding. Saving valuable workshop space by means of the unique 3-section telescope-like retraction of the boom and securing the safety of operator.Outstanding reach-out with heavy loading capacity to ensure superior productivity and weld quality.Telbo is ideal for internal/external circumferential welding of windtower applications.

The Rogue is a robust and durable power source for the professional welder. The machine provides state-of-the-art welding performance and reliability through use of the latest high performance power electronics and Digital control; ensuring a precise consistent arc.The Rogue provides a smooth DC (Direct Current) welding power which allows you to weld a variety of metals, such as alloyed and non alloyed steel, stainless steel, and cast iron. The Arc Force and Hot Start settings are adjustable and help the user find exactly the right arc for the job. Being digital the Micro-processor precisely controls all functions and provides Best-in Class welding performance across the amperage range of the machine. The Rogue can be used with electrodes up to 4.0mm Ø.The Rogue can easily perform TIG -welding using a “Live TIG” start. Equip the power source with the optional TIG-Torch, which has a built-in gas valve and a regulator, and a bottle of gas and you are ready to weld mild steel or stainless steel, with or without filler material.

The 1Torch™ RPT torch is the first plasma cutting torch that performs with virtually all plasma cutting power supplies. The 1Torch works with high frequency start systems, CD start systems, touch start systems and moving parts (blow back) start systems. Install the 1Torch on your current plasma power supply and you immediately benefit from the latest in high performance torch technology available today. Look for the Thermal Dynamics mark on your plasma consumable parts for genuine Thermal Dynamics consumables.